full time metal fabricator/artist

Posts tagged “duck roll designs

Setting up my new studio!

This is just a sneak peak of what is quickly becoming Duck Roll Designs home base!
The lease is signed and all systems go.
This will be the first space I’ve done steel work that’s not in one of my mentors shops.
Building everything from the ground up. Starting with the steel racks.

So much more to come~

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Custom fence brace from repurposed materials

I have a elderly neighbor that is always out in her yard and taking immaculate care of her space.

After talking to her one day, I discovered both of her fence gates were broken. Each gate had a 4 x 4 fence post that was loose in the ground. One was because of regular use and the other was a failed break in attempt.

My neighbor already knew I was a steel sculptor and could come up with something. All she wanted was a “bridge” between the fence post that was failing and another post that was still strong in the ground. I accepted the commission to make the fence post braces and install them.

I have two options, use all new materials (boring) or cruise over to Manifestation PDX and see what goodies they had available.

I already knew the measurements and started digging around the “scrap” steel pile for something that would work.

I ended up finding an old piece of pipe and some really heavy duty steel wire mesh in a big sheet. Many parts of the wire mesh were frayed from years of wear and abuse. I really liked how it looked though, so instead of cleaning everything up and getting rid or the rust and imperfections, i cut everything to spec and embraced all the imperfections. I talked to Gustav (the proprietor of Manifestation PDX) about a fair price for the selected materials and use for the space, we shook on it and I got to work.

 Here’s a shot of all the repurposed parts before they were assembled. fence1

I don’t have any pictures of the finished intended the way I envisioned it done since my neighbor decided to spray paint it all black in my absence. But I like the spray paint treatment well enough.  I did explain to her that I wanted to keep the rugged/rusted look to match her aesthetic, after the fact, she saw and agreed with the idea of leaving it as the raw material it was, the spraypainting already happened though. Moving on.

WIth good measurements, the braces were able to be installed easily and looked great. I didn’t get many great shots of the installed gate since I took some video.

Here’s some video of the first brace:

Here’s some video of the second brace:

Pretty pleased with this easy gig and satisfied that I didn’t waste any new materials to make these.

I checked in a week after the install and everything is still working perfectly.

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Drill press upgrade and repair

I installed a track lift on my mentors drill press at Manifestation PDX. While I was working on it, I discovered another repair that was needed. Here’s a video of the upgrade/repair:


Made a slug out of steel!

I was welding some brackets together and someone bumped into me during the last few moments of the weld.

As soon as I raised my welding hood and the metal was cool enough to look at, I saw a beautiful natural garden slug in the steel!

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Personally, I love it. Here’s what it looks like with the rest of the brackets (bottom right is where the slug is)

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And what post of mine wouldn’t be complete without a little video to show it as well.

So much more to come~~


Small production run of plant hangers

Did all the cuts to make three more plant hangers today. Going to weld everything together tomorrow.

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It really feels nice getting to the point in my fabrication career that I can both quickly and consistantly make parts. Excited to make so many things!

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Here’s what the brackets looks like after they’re fabricated.

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These will now get a multiple coats of shellac to protect them from rusting and installed in about a month from now.

Thanks for checking me out!